The color EPD surface treatment is a suitable for applying different colors on metal materials and products. As a one-stop die casting company, Junying is offering Color Electrophoresis Metal Finishing Services for aluminum alloy die castings, zinc alloy die casting parts, and other metal products. We can customize a wide range of electrophoresis colors based on your requirements, achieve high corrosion resistance and good protection. With nearly 20 years of experience on CNC manufacturing, mold making and castings production, not only we can produce custom metal casting supplies in complex shapes with high accuracy and affordable prices, but also provide high-quality surface treatment like electrophoresis services to improve the appearance and properties of your aluminum casting products. Fast delivery within a week, welcome to send your files or needs to us, free quotes will be send back as soon as possible.

Are you considering a cost-effective die casting project? Working with Junying Metal Manufacturing Co., Ltd – a specialty aluminum die casting services supplier is a right choice. With over 15 years of experiences on metal casting and mold making, we are capable to assist our customers including engineers and designers to bring their aluminum die casting design to real product that meet or exceed their expectations, while maintain the economy of the casting supplies at the same time. Advanced manufacturing equipment and measuring devices are fully equipped at our casting foundry to enable us to always supply high-quality aluminum die casting parts, metal molds and casts with competitive prices, innovative design, flexible service, quality assurance and short delivery time. Our professional technicians and operators will seriously complete each step throughout the production and testing process, to ensure each aluminum die casting product functions normally and can last a long time.

Zinc alloy die casting is a kind of precision casting method, which uses high pressure to force metal melt into complex metal mold. Materials worked with are iron, SG iron, ductile iron, steel, stainless steel, aluminum and aluminum alloys, brass, bronze, copper, nickel, titanium, neoprene, ethylene-propylene, nitrile, silicone, styrene-butadiene, natural rubber, polypropylene, polystyrene, polyethylene, polycarbonate, ABS, PVC, and nylon. Also capable of molding, CNC machining, stamping, tooling, and finishing.

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The slide (or slide core) is the part of the mould that forms the casting feature and cannot be manufactured by normal opening and closing of the mould, but needs to move at an angle relative to the parting line (the most common direction is parallel to the parting line). “Slide” is a common term for the entire moving part, but the slide is composed of multiple parts (e.g. slide front or tip, the wear plates, gibs, locks, carriers, etc.) and is usually water cooled. The slide core is a common term for a simple core pin or a pin in a larger slide mechanism that enters and exits at an angle with respect to the parting line (such as: a replaceable “slide pin” can be installed in the slide to form a specific hole, and the rest of the slide surface forms the outer surface of the part).

In die casting process, material temperature and mould temperature will affect the quality of parts. Focusing on the temperature can help you to provide qualified products.

Different zinc die casting finishing process has different set of characteristics. The cost you need to pay will also significantly different from one process to another. In some special conditions, the finishing processes might be more expensive than die casting itself. But if both the manufacturer and customer work together from the very beginning of the die casting process, they would be able to balance these costs.

Different die casting methods have different metal choices. For high pressure hot chamber die casting, metal with low melting temperature such as magnesium and zinc are perfect. For cold chamber die casting you should choose alloys like aluminum which have high melting point.

The design of parts is very important. If engineers are willing to make efforts for the design of parts, it would be best. In die casting, the design of parts needs to consider the following four factors：

It is a major investment to custom a complete function production die. So a prototype die is usually for a small amount of parts in order to test the components in many different conditions. 3D printed parts, machined hogouts, or gravity castings are belonging to prototyping strategies. However, these all need to consider tradeoffs on the design, tolerances, and properties. If you want the same properties, alloy, geometry and process, high pressure die casting prototype die is a great choice.

High-pressure die casting is a very common and important way to produce parts. So it also called traditional die casting. There are four steps for die casting process: mould preparation, filling, ejection and shakeout. First, spray the mould cavity by lubricant to prepare the mould. The lubricant can help you to control the temperature of the mould better and remove the part easily.

Should you use aluminium for your die casting? There area unit variety of benefits in doing this. aluminum is light-weight, corrosion-resistant has high thermal and electrical conduction and is sturdy.