What do the raw materials of aluminum alloy die casting plant need to pay attention to?
Release time:2024-04-11
What do the raw materials of casting-china.com' target='_blank'>aluminum alloy die casting plant need to pay attention to?
Die casting of aluminum alloy is a common manufacturing process in which molten aluminum alloy is injected into a mold to apply pressure forming to produce a wide variety of parts and products. The process of heating aluminum alloy ingots to melt into liquid is generally completed in the die casting plant, in the smelting process, special attention needs to be paid to operational safety, quality control and environmental protection and energy saving. Here are some points of concern.
First, ensure the quality of raw materials. Alloy quality is one of the most important factors in the process of die casting. If the quality of the raw material is not good, it may contain too many impurities, which will affect the strength and durability of the finished product after melting. Therefore, when selecting raw material suppliers, manufacturers need to strictly review their certificates, standards and test reports and other information to ensure that suppliers comply with relevant regulations and can ensure that stable alloy quality is provided.
Secondly, reasonable control of melting process parameters. Although the melting point of aluminum alloy is lower than that of other alloys, it takes time to completely melt, and some small substances are prone to be melted during the melting process. In order to melt the alloy material 100%, the manufacturer needs to reasonably configure the furnace, fuel and other parameters, and grasp the reasonable operating temperature and time. In actual production, on-site recording and monitoring are required to continuously optimize parameters, reduce energy consumption and pollution emissions, and improve product quality. Dihui die-casting actively responds to the implementation of environmental protection policies, and uses clean energy throughout the smelting process.
Finally, strictly control the quality of the factory. Before the product leaves the factory, a number of tests are required to ensure that its quality meets the specifications and customer needs. For example, product dimensions and internal defects can be tested through three-dimensional, X-ray inspection, etc., in order to find and repair problems. Only after safety inspection and quality acceptance can the product be delivered to the customer.
The above are some specific points for attention in aluminum alloy die-casting melting. It is worth noting that in actual operation, it is necessary to adhere to continuous learning and improvement, and update relevant technologies and standards with the changes in technology and industry development to meet the urgent needs of the market.
